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Equipment Utilization Equipment utilization refers to two aspects of the equipment The first aspect is the operational time during which the machine is actually performing its intended function The second aspect is production volume (expressed as parts or assemblies per unit time) provided by the machine while it is in operation The consequences of operational time can be considered as follows: When the machine is performing its intended function, it is making product and as such is making a profit for the company On the other hand, when a machine is idle, not only is it not making product (or profit), it may be losing money for the company Those monetary losses result from wasted electricity and other utilities while the machine is on standby, labor costs for idle operating personnel, continued draw-down on the maintenance interval, and overall loss the equipment lifetime.

Next, equipment utilization is discussed in terms of throughput or product volume It should be noted that the general approach is nearly the same for both Sn-Pb and Pb-free technologies Only the specific cost factors may differ slightly between the two cases A determination of equipment utilization requires that the appropriate metrics be defined that accurately reflect the machine activity For example, in the case of component placement machines, the utilization metric may be components placed per unit time or it may be the number of stuffed circuit boards that are completed per unit time Printed circuit boards or finished assemblies per unit time are the typical metrics for paste printing and reflow furnaces, respectively For example, component placement rates are expressed as, components per hour (CPH) Some manufacturing engineers prefer to analyze utilization in terms of time per product unit, which is the inverse of production rate.

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Hydrostatic Thrust, T T = PR Av T = 535 112 T = 6020 lbf Bearing Stiffness, dT/dh capillary inflow restrictor The bearing stiffness is the rate of change of the thrust force with respect to the clearance For design conditions, the hydrostatic bearing stiffness is given as

Such an approach would be exemplified by measuring the time required to print the paste on, or to stuff, a single circuit board It is important to select a metric that is most appropriate for the machine and the products that are processed in it Moreover, the metric should allow the process development engineer to monitor the performance of the machine process accurately; it can also be used to compare specifications between different equipment brands for a procurement activity Different methodologies can be used to exercise an equipment utilization analysis The details of these techniques are many and beyond the scope of this text Nevertheless, it is important to be familiar with several key attributes that are used to make utilization assessments Descriptive definitions of several attributes are shown below:.

Theoretical throughput is the output of a machine based upon its underlying design. Actual throughput is the output of the machine for the particular product line or application. This value is always less than the theoretical value. Utilization or utilization efficiency is the ratio of actual throughput to theoretical throughput. Operation time is the total time during which the equipment may be required to operate. For example, it may be an eight-hour shift or it may be 24 hours if three shifts are running in the factory. Equipment uptime is the time that the machine is available to perform its task; it may not necessarily be performing the task. Therefore, this time period takes into account the various contributions to downtime, such as preventive maintenance, unexpected breakdowns, resupply of commodities, and so on. Productive time is the time during which the machine is actually performing its task.

These various attributes can be further broken down as the need arises; for example, several factors can account for loss of equipment uptime, including scheduled maintenance versus unexpected machine failures, commodity resupply, etc. These attributes are reduced to mathematical variables that are used in equations to calculate the performance of a particular machine. However, the assembly process for electronic circuit boards is comprised of several machines or cells that are in series. Therefore, once the

STH boards is usually one-half to two-thirds that of functionally equivalent PTH boards), their application has spread to high-volume, low-cost products such as audio equipment, floppy disk controllers, car radios, remote controls, etc.

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